What we do,
how we can help

Established in 1973, BCJ Plastic Products has over 40 years experience manufacturing all types of quality plastic products for a wide range of industries including the mining, automotive, domestic and commercial sectors. With one of the most experienced teams in the business. At BCJ Plastics, we have the knowledge and skills to meet your needs.


BCJ Plastic Products have 40 years experience in vacuum forming. We have three different sized formers currently in operation.

Moulding Sizes vary from very small objects such as chocolate moulds and small electrical covers, through to medium sized products such as wheel covers & Cargo liners for 4wd vehicles, finishing with larger objects used in the automotive industry as found on our website.

Common materials moulded are:

  • ABS: Used for many industrial tray types including patterned trays for the production of limestone pavers for pool areas and driveways
  • ASA: Similar to ABS but UV Stabilized & mechanically stronger.
  • High Impact Acrylic: Such as the illuminated Taxi signs as seen on top of Perth’s Taxi’s
  • Thin Film PETG/VYVAC: Chocolate moulds for the food industry.
  • Polypropylene and Polyethylene (HDPE): For items that are required to be food safe or chemically resistant.
  • Polycarbonate.For items that need to be Impact resistant in areas that have high maintenance and vandalism issues, such as play ground areas or machinery guards etc.


All enquiries regarding shape, size, material or one off products for the public or commercial industry are welcome. BCJ can assist in advising and developing the required product.

We can also provide 2D drawing & 3D digital modelling services, as well as comprehensive mould making & tooling design.

Quality products, efficient service and competitive prices.


Freehand welding

With freehand welding, the jet of hot air (or inert gas) from the welder is played on the weld area and the tip of the weld rod at the same time. As the rod softens, it is pushed into the joint and fuses to the parts. This process is slower than most others, but it can be used in almost any situation.

Speed tip welding

With speed welding, the plastic welder, similar to a soldering iron in appearance and wattage, is fitted with a feed tube for the plastic weld rod. The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint, and the parts and weld rod fuse. With some types of plastic such as polypropylene, the melted welding rod must be "mixed" with the semi-melted base material being fabricated or repaired.

These welding techniques have been perfected over time and have been utilised for over 50 years by professional plastic fabricators and repairers internationally.

Speed tip welding method is a much faster welding technique and with practice can be used in tight corners. A version of the speed tip "gun" is essentially a soldering iron with a broad, flat tip that can be used to melt the weld joint and filler materiel to create a bond.


3 Axis Tekcel CNC router

3000mm L x 2000mm W x 300mm H working area

5 Axis Thermwood dual head CNC router
3000mm L x 1500mm W x 900mm H working area

Our CNC routers are computer controlled cutting machines with the ability to work on a large range of hard materials including wood, composites, Aluminium and plastics. These routers reduce waste, error, and time required to produce a precise finished part.

Used in conjunction with thermoforming, these machines provide fast turn around & high quality plastic parts.

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